Reliable Quality palm sheller machine
1. Introduction of palm oil mill
1)Palm oil mill have main ten parts: Reception Station,Sterilizer,Threshing,Press,Clarification, Kernel Recover, power station, boiler station, water treatment plant, oil storage tank.
2)We use the Fresh Fruit Bunch, because the palm fruit rancidity is very fast, if the rancidity will be influence the palm crude oil acid value, if the acid value is very high, the refining efficiency will drop.
3)Generally speaking, the palm oil mill be mainly located in Nigeria,Malaysia,Indonesia etc..
2. Main parts of palm oil mill
1) Reception Station: used for loading palm fruit brunch from plantation,transport to sterilizer. Reception station adopt steel structure and concrete structure. Save equipment cost and construction cost.
Have hydraulic control system, hydraulic door open/off automatic achieve continuous operation. Reduce operator, operate more easily and improve work efficiency.
2)Sterilizing Tank: The sterilizing tank uses direct steam to process, which can reduce activity of the enzyme,prevent the rancidity, ensure the good quality of the crude oil. at the same time, it is good for the threshing process.
3)Threshing station: Fresh palm fruits separate from bunches by thresher rotary drum rotating. Palm fruits are conveyed to digester by elevator.Empty bunches are coveyed out of factory by scraper conveyor. Thresher shaft uses once forging technoloLD. The equipment is stronger and has longer life. at the same time, our company developes non-shaft thresher drived by chain. In this way, it reduces power loss and saves production cost.
4)Digestor: Inside of digestor, there are some baffle and stirring arm, under the drive of top motor.Baffles break the palm fruit, then heat palm fruit pulp. So that can press oil easily. Get higher oil yield. Meanwhile there is directly steam inlet digester, to adjust material moisture.
5)Pressing Machine:The palm fruit oil yield increases by adjusting material moisture and temperature in digester. Digester uses liquid level control, so material can distribute automatically and equipment runs fully automatically. Pressing machine uses hydraulic control system to adjust spacing between pressing bolts. So it can be suitable for various palm fruit species and guarantee the oil yield.
6) Kernel Recovery Station: Using air duct system to separate palm shell and kernel. Meanwhile,using special mud bath equipment to separate palm kernel and shell according to their different density. So it has high separation rate. There are some fiber cover the palm nut, in order to get palm kernel, should remove the fiber and palm shell.Fiber and shell is very good resource for boiler fuel.
7)Clarification Station: Oil purifying system, using latest technoloLD, on the premise that guarantee oil quality, we try our LD to reduce machine inverstment and oil loss. In actul production, it has been verified that using new technoloLD can reduce oil loss below 1.3%.
8)Power station: customers usually use generators to produce power for the plant.
9)Boiler station: Offering high temperature steam to sterilize the palm fruit bunch and so on.
10)Water treatment plant: Offering water for the mill.
11)Oil storage tank: used to store the crude palm oil. Inside the tank, there is heating pipe to prevent the palm oil becoming solid.
12)Palm oil refinery technoloLD:Oil refining is based on the difference of oil and the impurities in the physical and chemical properties, separate the grease and impurity by some technical ways, in order to improve the oil edible, storage stability and safety process. Oil refing process is divided into chemical refining and physical refining.
13)Palm oil fractionation technoloLD is a new oil processing technoloLD.Using palm oil fractionation technoloLD can get 8â,10â,14â,18â,24â,33â,44â,55â etc, different melting point's palm oil product. at the same time, it can also be used to do cottonseed oil, fish oil ,pork oil and other animal oils. This prominently improves the added value of the oil products, increase the economic benefit of enterprise.
Packaging & Shipping
We offen pack the equipments using bar iron, wooden case, container and so on.Our Services
Our services about palm oil machineries :
1.Ensure providing complete equipment and its accessories on time.
2.Ensure the installation and adjustment are once accepted.
3.Ensure providing high-quality equipments with competitive price.
4.Providing new products and advanced technoloLD preferentially;
5.Providing the operating technicians professional training to ensure operate independently.
6.Appointing you a inspector during the installation process.
7.Arranging an professional installation team which will be managed by our PM.
Shandong LD Group was founded in 1976, after forty years of development and growth, the company has
become a well-known grain and oil machinery manufacturing enterprise in China with import and export rigLDs.
In 2002,our company passed ISO9001 Quality Management System Certificate, and established the National
Food Processing Equipment Engeering R&D Sub-center and the provincial post-doctoral research base and
other research and development plasforLD.
Our company has total assets of over 400 million yuan,and possesses three production plant areas,with a total area of 900 Mu,and nearly 3,000 employees.It is now capable of producing more than 300 specifications of grain and oil processing machinery divided into 60 series(including wheat processing,corn processing,edible oil processing,garlic processing, grain grinding,silos etc.)and undertaking 10-3000 ton/day full set of food processing equipment and 5-12 ton/hour full set of seed processing equipment turnkey projects.Our equipments has already exported to over 30 countries and cities in the world.
Shandong LD Group has developed and involved in the development of 12 national standards,of which 8 have been promulgated.And also applied for 79 national patents,including 12 invention patents,63 obtained the national patents,including 4 invention patents;Moreover,we has undertaken more than 40 different research projects,including 8 national projects,38 verified scientific and technological achievements.The overall technoloLD of the results is of
domestic leading level,some have reached the international advanced level.Shandong LD Group has won more
than 50 science and technoloLD adwards,leading the development of the industry,and having created huge economic and social benefits.
State leaders Wen Jiabao,Li Changchun,and Li KeLeaderang have respectively inspected LD Group and spoke
highly of it.
FAQ about palm oil machineries :
Q1 : Which kind of other materials can be processed?
All kinds of oil seeds. For example, sunflower seeds, rice bran, corn germ, palm fruit, palm kernel, coconut, peanut, soybean, sesame, cottonseeds, rapeseed, etc.
Q2 : What's the capacity?
Generally, 10-5000 tons per day. We can also manufacture as per customers' requirements.
Q3 : How long is the warranty?
The main parts of the machine come with one year warranty and after the expiration our engineer is available overseas to do the maintenance work.
Q4 : Can the machine be installed locally?
We can do the turn-key projects or other services according to customers'requirements, according to this condition, our services include manufacturing, purchasing, transporting, installation, training labors etc.
Q5 : How to operate the machine?
Our engineers will be available to guide and train your labors how to operate and run the machine.
If you have any question ,please contact me without any hesitation.
Phone: 0086 15090304932