Vertical Digester for Fresh Fruits Bunches Pressing
HighligLDs of the Vertical Digester:
1. No plugging materials, without artificial pulling out the materials
2. Full automatic control, blanking uniformly
3. Double screw transporting materials
FFB processing flow:
The Fresh Fruit Bunches(FFB) is available after 3 yeas plantation. Palm fruits are sent into crude palm oil processing plant with following production process:
- Weighing. Transport palm fruit to factory after truck weighing so as to make prompt settlement and production cost subsequent.
- Unloading fruit.Fresh Fruit Bunches (FFB) are sent to fermentation tank through transportation machinery after sieving and impurities removing. The time from picking up to fermentation should be less than 24 hours, or the free fatty acid(FFA) will rise, which will not be conductive for further processing and production of palm oil from palm oil making machine.
- Fermentation. FFB will pass high pressure and high temperature sterilization after entering fermentation tank. It will soft and make sterilization for FFB.
- Threshing. Threshing machine will separate both palm fruits and empty fruit bunches(EFB) after FFB soften duirng fermentation.
- Empty fruit bunches (EFB). EFB are sent to send to garden as fertilizer, fuel or other purposes after conveying and hoarding.
- Meshing. Mixing tank will mesh and crush palm fruit until broken after fruit threshing.
- Pressing. The crushed palm fruit will be leaching out from screw extrusion of palm oil pressing machine.
- Fiber separation. The extrued fiber pie enters air separation system after crushed to get separation of fibers and cores.
- Separation. Crusher divided fruit core into palm kernel and shell after separated with fiber. Air separation and washing systeLD separate palm kernels and shells. Shells enters boiler system as fuel, and palm kernels are storage after drying.
- Oil clarification. Crude palm oil (CPO) contains moisture and impurities after palm oil pressing. CPO begins primary treatment through sand tank and screen, enters vertial clarification tank to make heating and stirring, and finally separate into waste oil and edible vegetable oil. Edible vegetable oil is sent to crude oil storage tank after drying. Waste oil will be retreatment and recovery after desanding and centrifugation.
- Oil transportation. Oil pipeline transportation will be projected on basis of present situation.
- Water treatment. Water source is introduced into plant from river nearby. It will achieve boil feed water standard after primary clarification and filtration, secondary osmosis and reverse osmosis treatment.
- Power system. Steam turb generator power generation is the main driving force. It is also equipped with diesel generator sets.
Quality and service commitment
Our company always put the interests of customers and product quality of the first place, and always adhere to the" no LD, only better" as their purpose. We will be commitment to provide high quality products with perfect site services and after-sales service. Now the specific commitments as follows:
1. Ensure to timely provide complete sets of equipment and accessories.
2. Ensure that one-time installation debugging acceptance.
3. To provide high quality material with preferential price.
4. Priority to provide customer our new craft works and products.
5.Free training technological operator to ensure the trained staff can independent operation.
6.In the installation process, we will appoint a installation supervision staff on the spot. we will offer an experienced project manager, organize a good installation team for the work of field installation debugging.
7.After the equipment field assembly and installation, we will be also responsible for the single equipment debugging, on-line debugging and Feeding trial operation ,to ensure that equipment can normal operate in full load conditions. We will provide all kinds of information and records according to the requirements of the bid. The qualified completion files will be provided to customers according to their requirements within one month after acceptance.
8.Warranty period, all because of the quality of products has caused the damage or failure of equipment, suppliers responsible for the free repair and replacing spare part. Due to the damage caused by the customer, we only charge material costs for repair and replacement. After the receipt of customers notice, suggest the method to solve problem within six hours, or send personnel to the site to solve the problem within twenty four hours.
1. Are you the real manfuacture or just trading company?
Our company is a professional manufacturer of oil machines, glad to make a brief introduction of our company for you!
- 60 years' experience
- The largest-scale oil machinery manufacturer in China, covering an area of 100,000 square meters, owning more than 580 staffs.
- The outstanding membership corporate of Chinese cereals and oils association, and they do quality quarantee for us.
- Obtain 23 national patents (including 7 invention patents, 6 international medals, 2 national awards and 2 provincial prizes.
- With 180 person professional R&D team to customize scheme for customers
2.Can you do turn- key project?
Yes, we can. We have the experience to undertake big project.
After delivering the equipments, we will offer you all the relevant documents, like manual book, equipments layout ,installation drawing and so on. And we will delegate engineers to customerâs place according to customerâs requests to help installing all of the equipments ,commissioning and debugging until the plant running smoothly.
3.Can we visit the running oil factory?
Yes, we can find running factory for you to visit! Welcome for your coming!
Vertical Digester for Fresh Fruits Bunches Pressing produced and supplied by shandong leader machinery Co.,Ltd.
Main spare parts of Vertical Digester for Fresh Fruits Bunches Pressing : worm, squeezing head, worm shaft, cage bar, heater ring, cake outlet, vacuum filter .
Main Features & advantages of Soybean Oil Plant
1. Vertical Digester for Fresh Fruits Bunches Pressing is High oil yield, low oil residual in cake. The oil left in cake is less than 6% ; Cake thickness can be adjusted while machine stops running;
2. Vertical Digester for Fresh Fruits Bunches Pressing is Small-land using: only 10-20 square meters workshop can make production.
3. Soybean Oil Plant is Pure oil quality: machine surface is made of chrome plated stainless steel, in line with food hygiene standards; Besides, with two vacuum oil filters, residual can be removed by simple filtering;
4. Vertical Digester for Fresh Fruits Bunches Pressing is Labor saving: it can save 60% labor for equal output and 40% labor cost per day, for one or two peopel are able to make production .
5. Environment friendly: integrating advantages of traditional Soybean Oil Plant, the new design machine are noiseless, no pollution, which can better meet environmental standard.
6. Other advantages of Soybean Oil Plant: high efficiency, enerLD and labor saving, easy operation, simple maintenience .