shandong leader machinery Co.,Ltd.is an international trading company. In the industrial fields,we have 20 years' experience of refining equipment supporting and industrial service. And we also have 25 years' experience of researching & manufacturing industrial microwave equipment for food/chemical products/medicine sterilizing and drying. Our machines are highly automatic, environmentally friendly and enerLD-saving. We have more than 200 national intellectual property patents.shandong leader machinery Co.,Ltd. has the experience and equipment to develop effective solutions across all industries and our products can be found worldwide.
LeaderE 1TPD-1000TPD edibel oil modular refinery
modular refineryProduct Description
1, modular refinery process line introduction
What kind of palm oil refinery plant we can supply ?
1. Batch type palm oil refinery plant: 1-30tons per 24hrs.
2. Semi-continuous type crude oil refinery: 20-50tons per 24hrs.
3. Continuous type crude oil refinery: 30-600tons per 24hrs.
What kind of crude vegetable oil can be refine?
Crude soybean oil, palm oil, palm kernel oil, sunflower oil, canola oil(rapeseed oil) ,peanut oil,
sesame oil, conttonseeds oil etc.
2, modular refinery main procedures
Hydration Deguming & Alkali Refining Deacidification
The crude oil is output by the oil feed pump from the oil tank, and next enters the crude oil heat
exchanger to recover part of heat after metering and then is heated to the required temperature
by the heater. After that, the oil is mixed with the metered phosphoric acid or citric acid from
phosphate tank in the gas mixture (M401), and then enters the conditioning tank (R401) to make
the non-hydratable phospholipids in oil change into the hydratable phospholipids.
Add the alkali for neutralization, and the alkali quantity and alkali solution concentration depend
on the quality of the crude oil. Through the heater, the neutralized oil is heated to the temperature (90ÃÂ¢ÃÂÃÂ)
suitable for centrifugal separation to remove the phospholipids, FFA and other impurities in the crude oil.
Then the oil goes to the washing process.
In normal situation , there is pigment in the crude oil , we need to using the active clay to absorb the
pigment away , after 20 mins , we use the vibrating filter to filter the waste clay away . If you want
to get ligLD color oil , you need to add more active clay . That is mean , the customer can accord to his
requirement to control the oil color. This process is carried out under the vacuum condition.
Usually ,there are some odors in the crude oil , it affects the quality of the edible oil . About our
refining process , we usually use the direct steam to take odors away in the vacuum condition .
General speaking there is about 0.5% water in the alkali refined oil, in the deodorization pot,
thetemperature is very high , it also can finish the dehydration section.
This process can remove off the small amount of unsettle gum soluble impurities in the degummed
oil, after oil dehydrate cooling (60 ÃÂÃÂ°C), filtering again, to ensure the product oil quality. Then pumping
the final oil into the oil tank.
3, modular refinery functions of main parts
(1) Refining section: used to P-acid de-gumming, alkali refining de-acid and water rinsing.
(2) Decoloring section: used to remove off pigments, bleaching oils and grease dehydrate.
(3) Deodorizing section: to remove off the odor components in oil.
(4) Dewax: used to remove off the wax in the oil, in order to get the high quality oil.
(5) heat-transfer oil stove: supply each device production needing heat enerLD, temperature reach
(6) Steam generator: produce the needing steam for de-odoring and distillation.
(7) Vacuum pump: supply needing vacuum for dehydrate, de-color, de-odor. Vacuum degree
can reach above 755mm Hg.
(8) Press filter: filter clay, filter out clear oil.
(9) Air compressor: blow dry bleached clay, blow empty the leftover oil in the press filter.
1, Established in 1982, we have more than 30 years experience. Our goal is to be pioneer in global grain and oil
2, We have deep cooperation with Shandong Machine Design Research Institute and Shandong University of
TechnoloLD. Our professor often go abroad attending grain and oil conference and forum.
3, We have completed service line including technical department, engineering department, project department,
electronic commerce department, domestic trade department and foreign trade department. After signing
contract, we will set up special team including engineers, installation technicians, drawing designer,
business person, after-sales service person, and so on. We will provide one-to-one service.
Whole set of equipment for production line.
Motor and power control system.
Installation and test-run.
Drawing of process description, equipment layout, foundation and
Drawing of power control.
Isolation and painting for equipment.
Water recycling and cooling system outside the plant (i.e. supplementary device).
Staff training and long-term technical service.
Main Business Field
- 10-500T/H oil material primary cleaning,drying and storage section turn-key project.
- 100-3000 T/D oil pretreatment, shelling and pre-press workshop turnkey project (soybean hot dehulling, bean skin crushing, the soybean extrusion, high oil contained pre-pressed cake extrusion and high oil contained flakes puffed directly). Rice bran turn-key project.
- 100-3000 T/D leaching workshop turnkey project (towline extractor, rotocel extractor, loop type extractor,
- DTDC separated machine, the full negative pressure evaporation,
- Paraffin wax recovery, leaching workshop degumming, phospholipid concentration).
- 30-1000T/D continuous physical (chemical) refining line.
- 20-3000T/D sunflower oil, rice bran oil, corn germ oil dewaxing turnkey project.
- 10-200T/D fatty acid esterification edible oil production line.
LeaderE 1TPD-1000TPD edibel oil modular refinery produced and supplied by shandong leader machinery Co.,Ltd.
Crude Oil Refining Machine can be used in black engine oil,Crude oil and plastic oil, etc, by distilled catalyst to get gasoline and diesel oil. The waste oil pump into the distillation of Crude Oil Refining Machine , through the coal (or fuel oil) heating to working temperature, the maximum working temperature by LeaderE 1TPD-1000TPD edibel oil modular refinery is the 410 degree and the required gasoline and diesel oil can be obtained after catalytic distillation. When the reaction of waste oil in reactor of LeaderE 1TPD-1000TPD edibel oil modular refinery is complete, stop heating, and remove residue from the tank of bottom, then Crude Oil Refining Machine can be used by LeaderE 1TPD-1000TPD edibel oil modular refinery again.