shandong leader machinery Co.,ltd. is a commitment to sales of food/chemical products/pharmaceutical disinfection drying Industrial microwave equipment, international trading Company. Our machines are high in automation, environmental protection and enerLD saving. shandong leader machinery Co.,ltd. Owns more than 200 national intellectual property patents, has a professional quality supervision team and a sound management system. Microwave equipment is an emerging industry, many companies do not have quality standards, and we have developed a set of industry standards, and in the relevant regulatory bodies for the record. We have complete supporting facilities, including CNC, CNC bending machine, in line with GB5226 electrical safety standards.
As a trustworthy international trading company, shandong leader machinery Co.,ltd. Not only provide high-quality microwave drying sterilization equipment, customized turnkey solution is one-stop service. Procurement advice, floor plans, operational training and life-long free technical support are provided by our professional and technical personnel.
Shandong Leader'E Grain and Oil Machinery Co.,Ltd
|The Operation Principle for 50-100TPD cottonseeds oil press machine|
When oil presses operating prepared material enteres extruding chamber from the hopper and then moves forwards by the rotating
pressing screw and that is pressed. Under the high-pressure condition in the chamber,fricion between material and screw.
between material and chamber will be created, which also creates friction and relative movement among material particles.
on the other hand, root diameter of the pressing screw caries larger from one end to the other, hence. When rotaing, it not only pushes
particles moving forwards but turns them outwards as well, meanwhile, particles adjacent the screw will rotation along with screw rotating,
causing every particle inside the chamber to possess different speed. Therefore relative movement among particle creates heat which is
necessary during manufacturing because of helping protein change property, damage colloid, increase plasticity, decrease oil's elasticity
resulting high oil productivity.
|Machine Operation for 50-100TPD cottonseeds oil press machine|
2.1 Preparations before operating
First step: Feeding must be steady and slow at the beginning to avoid blocking.
Second step: In the case no cake is extrude outward, return back the screw for 1-2circles. If there is still no cake is Observed, machine
needs to be shut down and checked, however, in any case, operating the machine backward is absolutely phohibited normally.
Cake looks like tile but not sticky; thickness is 1-2mm, inner side is smooth, outside creases and on the surface is not allowed.
Cake thickness adjustment; rotating the adjusting handle clockwise will make the cake thicker, otherwise will make it thinner.
Each circle of adjustment ( by adjustment bolt left hand T165x6) will change the thickness to 0.4-0.5mm.
Third step: When machine is operating, oil extruding and residue outlet need to be checked frequently. Normally, most of oil will flow
outward from square rods and several front round plates. Broken cake residue indicates the material is too dry; steam emerging from the
cake residue indicates that it is too wet; in any case, water contented in the raw material LDut be adjusted from time to time.
Slag slice emerging indicates too much water content and power like slag low water content. Loose round plates will cause too much
slag flowing outwards. However, adequate water content will cause slag flowing outwards from square rods; little slag from round plates is
allowed. In a word, water content affects oil output rate, it needs adjusting properly.
|Safety for 50-100TPD cottonseeds oil press machine |
Following iteLD are strictly requested to be obeyed.
1.During operation, hands or metal roLD are strictly prohibited to enter the hopper to touch cakes.
2. TigLDing the screw shaft to its dead end is prohibited before starting or during operating, which migLD cause slag outlet to contact
cake outlet ring, resulting in wearing. In the case of storage, oil dirt on machines surface and slags on each part need to be taken off.
Paint rust-resisting grease and keep in dry place. Case needs to be covered to prevent dirty foreign particles entering.
|General Models for 50-100TPD cottonseeds oil press machine|
|Speed of Press screw||30-45r/min||30-40r/min||30-40r/min||28-40r/min||28-40r/min|
|Gear Ratio of Gear Case||
|Factors affecting oil output rate for 50-100TPD cottonseeds oil press machine|
Following factors may affect oil output rate:
1.Water content: This is the critical factor, as a matter of fact, water content directly affects oil output rate. However, user usually has
not proper inspection equipment. Hence, water content of some main raw material may be detected as followings:
* Bean: if teeth beating could crack it, forming flat pieces accompanied with ligLD sound, the water content is suitable. Flat piece without
cracking means too wet. Heating or sunshine may be drive water off. However, cracking accompanied with loud indicates too dry.
Adequate water needs to be added.
*Cotton seeds: shell and kernel may be separated by teeth beating. Shell breaking may be accompanied by sound, which means water
content is suitable. Shell being flatting indicates too wet, shell being splitted into powder means too dry.
*Rape seeds: They can be pressed either at hot or at cold state. Cold pressing: extruding by finger, if they splitted into two pieces,
accompanied by sound and oil, this implicates water content is adequate. Otherwise, extruding makes, power indicates too dry,
makes flat slice, too wet. Hot pressing( after heating); to scratch seeds by two slices of wood, if shell and kernel could be splitted,
water content is adequate. If kernel becomes power, it is too day, in the case that shell and can be splitted, it is too wet.
2. Cakes thickness reflects the pressure inside the chamber. Thicker cake indicates lower pressure inside the chamber,
thinner cake-higher perssure inside. If raw material has less oil content, chamber perssure should be higher, cake will be thinner,
round plates need to be tigLDed, in the case of high oil content material, pressure in the chamber should be lower, then circular
plates need to be loosened, resulting in thicker cake. Recommended thickness of cakes will be.
*Bean: 1.1-1.5mm for the first time; 0.5-1mm for the second time.
*Cotton seeds: only one pressing, 1-2mm.
*Ground nut kernel: normally cold pressing for 2-3 times, 1-2mm
Note: cakes thickness should be as according to different factors to achieve highest oil output rate.
Hence, above figures will only be for reference.
|Extruding methods for 50-100TPD cottonseeds oil press machine |
*Bean: two ways, cold and hot extruding
(1) Cold extruding: bean—selecting— pressing ( in case of adequate water content).
(2) Hot extruding: bean—selecting— pre-preing—heating (steaming ect.)— pressing.
Firstly, selecting beans and remove foreign particles, then soften by breaking and adding water of 7-8%, and then steam them to 115°c,
beans will be ready for extruded.
*Rape seeds: also, cold and hot extruding for your choice, but normally hot extruding is recommended.
Cold extruding: selecting—pre-pressing.
Hot extruding: selecting—pre-pressing—heating(steaming ect)—pressing
When hot extrusion, to remove foreign particles by selection, then check water content as described above; in case of too dry,
add 2.5%-3% water. Normally two times extruding is enough.
When cold extrusion, after selecting, to pre-press and heat them, during heating, add 2%-3% of water and await till look coffee color
and temperature 110-120°c, then ready for pressing.
* Groundnuts kernel: cold and hot extrusion are both available, yet prefer hot pressing. When hot pressing, firstly crack or pre-press,
then steam for 1.5-2 hours,temperature about 120°c. Water content 3% will be good. Normal pressing starts at temperature of 85°c
or crack them firstly and at a pot, add 7-8% of water, look coffee color will be ready for pressing.
*Groundnuts: remove shell first and remove red peel of the kernel, then press for two times, sound indicates peanut is too wet,
produce the sound when squeezed, should be re-dried or dried peanut arch. If pressed shelled peanut cake is not smooth,
bread and peanut mix about 20% after re-entry squeeze.
|The Advantages for 50-100TPD cottonseeds oil press machine|
1. Transmission Device: low noise, long life, stable operation, transmission ratio is easy to be constant.
2.Main Part( worm material): high Cr content, more wear-resisting, forging, the internal grain is more fine, smooth and uniformity.
Improving mechanical property of material. surface hardening hardness is 48-55HRC.
3. Heating Processing TechnoloLD: vacuum heat treatment, don't destroy surface quality, little part deformation, vacuum heat treatment
is a new heating processing technoloLD combining vacuum technique and heat treatment technics. It means all or partial of heating
processing technoloLD is under the vacuum state.
4.Output and EnerLD Consumption: output 20-28kg/kw, enerLD consumption per unit,0.03-0.05kw•h/kg
5.Electric Control Cabinet: using electrical compent of CHINT GROUP and SIEMENS, electric control cabinet has phosphating,
acid pickling and spraying plastics treatment, the electric control cabinet material is thick, circuit layout according to CE standard,
having heat dissipation structure.
6. After-sales Service: free field debugging and installation guide till acceptance, in charge of operating and technical skills training,
providing maintenance technoloLD, providing information and advisory services about new technoloLD and new process,
providing auxiliary product (free during the warranty period)
7.Brand Advantage: one of the " Top Tem Oil Pressing Machine", the most professional and original oil pressing machine manufacturer,
exporting to 105 countries and districts.
8. Technological Superiority: having 20 technicists,2 senior engineers, 2 doctors and 5 masters who is experienced in German and
South Korean technoloLD. Cooperating with University of TechnoloLD.
|Our Customers all over the world|
Edible Oil Filling Line manuctured by shandong leader machinery Co.,Ltd.
Edible Oil Filling Line 10-500T/H oil material first cleaning,drying and storage section turn-key project.
Bottom Price Canton Fair Chinese Famous LeaderE Brand 50-100TPD cottonseeds oil press machine 100-3000 T/D oil pretreatment, shelling and pre-press workshop turnkey project (soybean hot peeling, bean skin crushing; the soybean extrusion, high oil contained pre-press cake extrusion, and high oil contained embryos puffed; of direct puffed). Bottom Price Canton Fair Chinese Famous LeaderE Brand 50-100TPD cottonseeds oil press machine
Leaching workshop turnkey project Edible Oil Filling Line(Towline extractor, Rotocel extractor, loop type extractor, DTDC separated machine, the full negative pressure evaporation, paraffin wax recovery, leaching workshop degum, phospholipid concentrate).
30-1000T/D oil continuous grade two or one physical (chemical) refining Bottom Price Canton Fair Chinese Famous LeaderE Brand 50-100TPD cottonseeds oil press machine.
10-600T/D sunflower oil, rice bran oil, corn germ oil dewaxing turn-key project
10-200T/D Fatty acid esterification production Edible Oil Filling Line.